North Star Group, Inc.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Prepared For: Butenko Anti-Crisis Management, Kyiv, Ukraine
Prepared By: North Star Group (NSG), Inc.
Date: March 23, 2025
Meeting the Moment: A Personalized Strategic Partnership for Resilient, Affordable Housing
Ukraine stands at a critical juncture, facing an urgent need for swift, innovative solutions that
address both immediate housing and energy crises while laying the foundation for long-term
stability and resilience. North Star Group deeply appreciates the extraordinary efforts and vision
of Zoriana Butenko and her dedicated team at the Leading Ukrainian Energy Development Team
and the Anti-crisis Office, who are actively committed to rebuilding Ukraine’s energy sector.
Recognizing the significant challenges created by recent missile strikes, we see a powerful
opportunity to collaborate closely and strategically.
Our collaboration builds upon the principles and solutions developed over more than two years
of focused effort in affordable modular housing for the U.S. market, where the housing shortfall
currently exceeds seven million units according to the National Low Income Housing Coalition
(2024). This significant housing gap underscores the importance and urgency of scalable,
cost-efficient solutions.
A notable advantage of our approach is the substantial cost efficiency provided by modular
construction methods. In the U.S., modular housing typically costs between $115 to $135 per
square foot. By comparison, factory-built modular construction in Ukraine ranges approximately
$37–46 per square foot for fully finished volumetric modules, and about $23–33 per square foot
for Structural Insulated Panel (SIP) construction, significantly lower than conventional Ukrainian
masonry methods, which typically cost $50–60 per square foot.
Our designs (if you agree) intentionally incorporate compliance with U.S. building codes and
standards from inception, facilitating access to key financing mechanisms such as the
Low-Income Housing Tax Credit (LIHTC), HUD Section 202, tax-exempt Private Activity Bonds
Fully Integrated Quadruplex Modular Housing
1
(PABs), and FHA Section 221(d)(4) loans. This strategic approach positions our cooperative efforts
not only as a timely response to Ukraine’s immediate needs but also as a viable, scalable solution
for addressing persistent housing challenges in the United States.
North Star Groups primary role is to deliver tailored expertise in cost-efficient, technologically
advanced modular solutions that directly support the objectives of Zoriana Butenko and her
team. Our immediate goal is to structure a concise initial contract, aimed at developing
comprehensive Requests for Proposals (RFPs) necessary for obtaining Ukrainian certification and
approvals. These foundational RFPs will span architecture, structural engineering, systems
integration, electrical and mechanical engineering, software development, and energy
management, ensuring efficient collaboration and swift implementation.
The proposed modular factory-build approach integrates advanced technologies to ensure rapid
assembly, outstanding quality, and enduring resilience. Our construction
methodologies—including embedded-joist Structural Insulated Panels (SIPs) and integrated
smart-home technologies—are covered under provisional patent applications (patent applied for),
ensuring superior performance even under the most demanding conditions.
Ultimately, our collaboration with Zoriana Butenko and the Anti-crisis Office aims not only to
swiftly and effectively address Ukraine’s immediate housing crisis but also to cultivate a
sustainable, long-term partnership. We hope this initial phase sets the stage for ongoing joint
efforts to tackle similar housing challenges faced by unhoused populations in the United States.
We envision this collaboration as a significant step toward establishing enduring solutions and
fostering mutual success.
Detailed information about our budget proposal can be found in Chapter 16, with a sample RFP
available in Appendix Chapter 19.
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
2
Table of Contents
Table of Contents............................................................................................................................................. 2
1. Important Disclaimer.................................................................................................................................... 4
Not an Official Engineering/Architecture Service............................................................................. 4
Provisional Patent Reference................................................................................................................. 4
Local Code Adherence (DBN)................................................................................................................4
No Warranty................................................................................................................................................ 5
2. Executive Overview.....................................................................................................................................5
Key Advantages.........................................................................................................................................5
3. Housing & Energy Infrastructure Needs in Ukraine (2024–2025)................................................. 6
Housing Units Damaged & Rebuilding Plans.....................................................................................6
Power Grid State & Housing Resilience...............................................................................................7
4. Ukrainian Modular Home Manufacturers & SIP Firms........................................................................ 7
SIP Panel Ukraine (SIPPU) - Bila Tserkva............................................................................................. 7
Servus Ukraina - Drohobych...................................................................................................................7
SIP Atlas LLC...............................................................................................................................................8
Budmall.Center - Dnipro.......................................................................................................................... 8
EurHome - Kyiv...........................................................................................................................................8
5. Raw Material Prices & Local Supply Chains..........................................................................................8
Magnesium Oxide (MgO) Boards.......................................................................................................... 8
EPS & XPS Rigid Foam.............................................................................................................................9
Structural Insulated Panels (SIPs).......................................................................................................... 9
Timber, Steel & Other Essentials........................................................................................................... 9
6. Cost Estimates (SIP vs. Volumetric Modular).......................................................................................10
On-Site SIP Construction....................................................................................................................... 10
Factory-Built Volumetric Modules........................................................................................................10
Per Square Foot Comparison................................................................................................................ 11
7. Market Projection (10% of Ukraine's Modular Market)........................................................................11
8. U.S. Housing Demand Comparison.......................................................................................................12
9. Background & Context: Quadruplex Concept.................................................................................... 12
Typical Unit Layout...................................................................................................................................13
Volumetric vs. Panelized Approaches................................................................................................ 14
10. Structural Engineering & Embedded SIP Panels.............................................................................. 15
Rationale for Embedded Reinforcement............................................................................................15
Structural Analysis of Embedded-Joist System............................................................................... 16
Addressing Ukrainian Code (DBN)......................................................................................................16
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
3
Connection Details & Foundation Compatibility..............................................................................17
11. Architectural Coordination & Interior Considerations.......................................................................17
Layout & Circulation................................................................................................................................ 18
Exterior Design & Finishes.....................................................................................................................18
Interior Specifications............................................................................................................................. 18
Cultural Adaptations................................................................................................................................18
12. Mechanical, Electrical & Plumbing (MEP) Systems...........................................................................19
Plumbing Manifolds & Harnesses........................................................................................................19
Electrical Harnesses & Load-Shedding..............................................................................................19
HVAC Systems (Heat Pump, Backup)................................................................................................20
Generator & Resilient Power................................................................................................................20
Smart Home & Energy Management.................................................................................................. 21
13. Smart Home & Integrated Systems...................................................................................................... 21
Energy Management Dashboard.........................................................................................................21
Building Management System..............................................................................................................21
Communication Infrastructure............................................................................................................. 22
Food Production Integration................................................................................................................22
Community & Economic Features...................................................................................................... 22
Digital Infrastructure...............................................................................................................................22
Data Privacy & Security......................................................................................................................... 22
14. Volumetric vs. Panelized Production.................................................................................................. 23
Volumetric Production........................................................................................................................... 23
Panelized Production.............................................................................................................................24
15. Site Work, Foundations & Assembly...................................................................................................25
Site Preparation & Geotechnical Requirements............................................................................. 25
Foundation Systems...............................................................................................................................25
Assembly Sequence.............................................................................................................................. 26
Volumetric Assembly:..................................................................................................................... 26
Panelized Assembly:.......................................................................................................................26
16. North Star Group Technical Engagement (To Be Defined in Collaboration).................... 27
16.1 Project Scope and Mission...................................................................................... 27
16.2 Proposed Deliverables.............................................................................................27
16.3 Engagement Structure and Commercial Terms.......................................................28
17. Implementation Challenges & Risk Mitigation.................................................................................. 29
Regulatory Considerations...................................................................................................................29
Supply Chain Vulnerabilities................................................................................................................ 29
Technical Implementation.....................................................................................................................30
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
4
18. Conclusion................................................................................................................................................. 30
19. Appendix Example RFP.......................................................................................................................... 31
Request for Proposals (RFP) – Structural Engineering Services for Modular Affordable
Housing Quadruplex (Kiev, Ukraine)...................................................................................................31
Introduction and Project Overview.............................................................................................................31
Scope of Work and Design Requirements.............................................................................................. 33
1. Foundation System............................................................................................................................. 33
2. Horizontal Structural System (Floor Cassettes)..........................................................................35
3. Module Connection Strategy...........................................................................................................37
4. Lifting and Transport Provisions..................................................................................................... 38
5. Structural Performance Criteria and Load Path..........................................................................40
6. Additional Design Considerations................................................................................................. 43
Deliverables.....................................................................................................................................................45
Proposal Submission Requirements..........................................................................................................47
Internal Notes:....................................................................................................................................... 49
LumberFoundationDiaphramC.py...................................................................................................... 49
1. Important Disclaimer
Not an Official Engineering/Architecture Service
North Star Group (NSG) is providing this document for conceptual and informational purposes
only. We are not acting as a locally licensed architecture or engineering firm in Ukraine. All final
design decisions must be verified, sealed, and approved by Ukrainian-certified professionals
familiar with DBN codes and local regulations.
Provisional Patent Reference
An approach embedding joists within SIPs to eliminate secondary subfloor or roof framing is
covered under a provisional patent owned by NSG. This does not guarantee local code
acceptance; detailed engineering and local approvals remain necessary.
Local Code Adherence (DBN)
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
5
Any provided load calculations, panel thicknesses, or methods for MEP pre-fabrication are
conceptual and must pass local code reviews. Official sign-off from Ukrainian-licensed architects,
engineers, and authorities is essential for success.
No Warranty
NSG offers no express or implied warranty about the suitability of these designs for specific site
conditions. We strongly recommend thorough geotechnical investigations, engineering
validations, and official approvals before large-scale deployment.
2. Executive Overview
This proposal outlines an innovative approach to facilitate the rapid construction of
energy-efficient quadruplex residential units for Ukraine's post-conflict rebuilding efforts. Each
quadruplex comprises approximately 280 m² total (four apartments of ~70 m² each), designed
using advanced construction technologies that address both speed and resilience needs.
Our solution integrates:
Structural Insulated Panels (SIPs) with a provisionally patented embedded-joist system
Pre-fabricated MEP modules including energy management systems
Resilient power infrastructure with backup generation and load management
IoT-enabled occupant control systems for energy optimization
Key Advantages
Cost-Effectiveness: SIP or modular construction methods can be 30–50% cheaper than
standard masonry in Ukraine, with potential for further cost reductions through local
manufacturing scale
Assembly Speed: Up to 60% faster construction timeframes compared to traditional
methods, enabling quicker housing recovery
Energy Resilience: Integrated 10–12 kW generators or optional micro-turbines with
advanced load-shedding systems ensure habitability during grid outages
Superior Insulation: R-values of 30-40+ reduce heating and cooling loads by 40-60%
compared to typical Ukrainian construction
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
6
Local Economic Benefits: Emphasis on Ukrainian manufacturing creates jobs and builds
domestic capacity
Adaptability: Core design principles can be applied to single-family homes, duplexes, or
mid-rise configurations with minimal modification
Our approach fundamentally rethinks how to deliver housing in post-conflict areas by combining
high-performance building envelopes with integrated mechanical systems that maintain livability
during infrastructure disruptions.
3. Housing & Energy Infrastructure Needs in Ukraine
(2024–2025)
Housing Units Damaged & Rebuilding Plans
Russia's invasion of Ukraine has created an unprecedented housing crisis. By early 2025,
approximately 13% of Ukraine's housing stock has been damaged or destroyed, affecting around
2.5 million households. Current estimates from multiple sources indicate that between 1.4–1.5
million homes require reconstruction or major repairs.
The Kyiv School of Economics (KSE) has assessed direct housing damage at approximately $59
billion USD, with 82% of losses concentrated in four regions: Donetsk, Luhansk, Kharkiv, and Kyiv.
Some communities have been particularly devastated – for example, Moshchun saw over 85% of
its buildings destroyed during early bombings.
To address this crisis, the Ukrainian government has coordinated with international partners to
establish comprehensive rebuilding programs:
$7.4 billion has been budgeted for 2025 key recovery initiatives, with housing as a
primary focus
The World Bank's HOPE project provides grants specifically for moderately damaged
dwellings
The forthcoming National Housing Recovery Program will establish frameworks for
compensation and new construction
Organizations including UNHCR (through its "Ukraine is Home" platform) are pioneering
scalable modular solutions
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
7
Power Grid State & Housing Resilience
Russia's systematic targeting of energy infrastructure has severely compromised Ukraine's power
grid. By 2024, approximately 50% of Ukraine's power generation capacity had been destroyed,
along with critical transmission and distribution infrastructure. This vulnerability has manifested as
widespread outages, particularly during peak winter demand periods.
In response, several adaptations have emerged:
Over 1.2 million generators were imported by late 2023
New housing designs increasingly incorporate backup power systems as standard
features
Heat pumps, solar water heaters, and high-efficiency appliances have become priorities
Micro-grid capabilities that can isolate from the main grid during disruptions are being
integrated into rebuilding plans
These challenges present an opportunity to "build back better" – designing homes that are not
only rebuilt quickly but are inherently more resilient and energy-efficient than pre-war housing
stock. Each reconstructed home becomes a node of energy resilience rather than a point of
vulnerability.
4. Ukrainian Modular Home Manufacturers & SIP Firms
Ukraine has developed a robust ecosystem of companies offering SIP and modular construction,
which has expanded significantly in response to the reconstruction demand. Key players include:
SIP Panel Ukraine (SIPPU) - Bila Tserkva
Production capacity: 100,000+ m² of panels annually
Specializes in OSB3/EPS sandwich panels with optional MgO facings
Offers comprehensive design-to-assembly services
Provides bulk procurement discounts of 12-15% on large orders
Servus Ukraina - Drohobych
One of Ukraine's largest SIP manufacturers
Delivers turnkey buildings within 45–90 days from order
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
8
Employs Canadian manufacturing methods and equipment
Capacity for 80-100 housing units monthly
SIP Atlas LLC
Portfolio of over 700 energy-efficient homes completed
Operates modern SIP manufacturing facility
Offers both kit sales and direct construction services
Strong domestic supply chain relationships
Budmall.Center - Dnipro
Cluster of coordinated wood construction factories
Specializes in rapid deployment (30 days for 50–100 m² structures)
Experience with small village-scale projects
Active contracts with NGOs and recovery organizations
EurHome - Kyiv
Produces Canadian-specification SIP panels
Various standardized home kit packages available
Strong export experience and international certifications
Testing facilities for thermal and structural performance
Additional manufacturers including UkrPanel, Bauen Haus, and SuperSIP are expanding
production capacity. Collectively, these firms produce tens of thousands of SIP panels or modular
units annually, often collaborating with humanitarian organizations and government rebuilding
initiatives despite ongoing supply chain challenges.
5. Raw Material Prices & Local Supply Chains
Magnesium Oxide (MgO) Boards
Fire-resistant MgO boards serve as alternatives to OSB in SIP production, particularly for
multi-family applications where enhanced fire ratings are required. Current market prices range
from 1,100–1,800 per 1.2×2.4 m sheet ($30–50 USD), varying by thickness and quality grade.
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
9
Ukraine imports most MgO boards from China, making pricing susceptible to global shipping
fluctuations and exchange rates. However, several Ukrainian companies are developing domestic
manufacturing capacity that could stabilize supply and pricing by late 2025.
EPS & XPS Rigid Foam
Expanded polystyrene (EPS) is the primary core material for cost-effective SIPs, with current costs
ranging from 1,700–2,500 per cubic meter ($45–65 USD) for standard density (15-18 kg/m³)
material. Premium graphite-infused EPS, which offers enhanced thermal performance, commands
approximately 3,500/m³ ($90 USD).
Extruded polystyrene (XPS) provides superior moisture resistance and structural properties but at
higher cost: 4,000–5,000/m³ ($110–130 USD). Factories placing bulk orders typically receive
10–15% discounts, with further economies possible as Ukrainian foam production capacity
expands.
Structural Insulated Panels (SIPs)
Finished SIPs from Ukrainian manufacturers typically cost 420–1,100/m² ($11–30/m²), with pricing
primarily determined by:
Panel thickness (100mm to 220mm)
Facing material (OSB vs. MgO)
Core material (standard EPS vs. graphite-enhanced or XPS)
Connection system specifications
As a reference point, a standard SIP panel 160 mm thick currently costs approximately 3,125 per
1.25×2.8 m piece (890/m² or ~$24/m²). Bulk orders over 1,000 m² typically receive discounts of
12-18%, especially when manufacturers have established direct supply arrangements for core
materials.
Timber, Steel & Other Essentials
Kiln-dried pine, essential for structural components, ranges from 8,000–10,000 per cubic meter
($220–280 USD). Structural steel costs approximately $1.00–1.20/kg, while cement averages 110
per 50 kg bag ($3 USD).
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
10
Windows and doors represent significant cost components, with double-glazed, energy-efficient
windows averaging $100 USD for a standard 1×1 m unit. However, many reconstruction projects
benefit from donated or at-cost fixtures through international partnerships and NGO programs.
Ukraine's domestic supply chains continue to mature as reconstruction demand grows.
Coordinated bulk procurement, emerging local manufacturing of core materials, and international
donor funding all contribute to gradually decreasing raw material costs, with potential for 5-8%
annual reductions as economies of scale improve.
6. Cost Estimates (SIP vs. Volumetric Modular)
On-Site SIP Construction
SIP construction approaches in Ukraine typically achieve total costs of approximately $250/m² for
basic builds, which include:
Foundation systems
Structural shell
Roof assembly
Exterior finishing
Basic MEP rough-ins
More comprehensive finishes, including complete interior treatments, fixtures, and advanced
systems, raise costs to approximately $350/m². This compares favorably to conventional brick or
concrete construction methods, which typically range from $500–600/m² for comparable
specifications.
Some domestic SIP providers advertise promotional rates as low as $150–200/m² for partial
shells, though these often exclude key components necessary for occupancy.
Factory-Built Volumetric Modules
Factory-assembled volumetric modules typically range from $300–500/m², reflecting:
Higher labor intensity in controlled factory environments
More complete finishing prior to transport
Transportation and specialty crane costs
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
11
Reduced on-site labor requirements
This approach significantly accelerates final assembly timeframes, potentially reducing overall
project duration by 40-60%. Budmall Center's recent project in Moshchun reported 37 m²
modules costing approximately $10,000 in materials ($270/m²), excluding factory labor costs.
Per Square Foot Comparison
For international context, these cost figures translate to $23–33/ft² for basic SIP construction and
$37–46/ft² for turnkey modular solutions, versus $50–60/ft² for traditional masonry construction.
With anticipated scaling efficiencies and local production expansion, SIP or modular approaches
could potentially drop below $200/m² ($19/ft²) for standard configurations.
The National Recovery Plan explicitly supports investment in large-scale factories that
standardize designs and minimize waste, creating a favorable policy environment for modular
expansion.
7. Market Projection (10% of Ukraine's Modular Market)
Ukraine's unprecedented rebuilding needs present a substantial market opportunity. With over 1.4
million homes requiring reconstruction, and modular/SIP methods gaining acceptance, we project
the modular construction segment could represent 25-35% of all rebuilding activity.
Based on reconstruction funding projections from the World Bank, EU, and Ukrainian government
sources, housing reconstruction will likely mobilize $12-15 billion annually over the next decade. If
modular methods capture 30% of this investment, the annual modular market value would reach
$3.6-4.5 billion.
Securing a 10% share of this modular market segment would represent:
$360-450 million in annual revenue
Approximately 5,000-7,000 housing units annually
Potential for 10-15% profit margins ($36-67.5 million)
Achieving this market position would require:
Establishing or partnering with 2-3 strategically located Ukrainian factories
Developing robust supply chains for core materials (OSB, EPS, lumber)
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
12
Building relationships with key municipal reconstruction authorities
Creating standardized designs that meet various regional needs
Training local assembly teams in SIP and modular methodologies
This projection aligns with the Ukrainian government's stated preference for reconstruction
approaches that build domestic capacity, create local jobs, and leave behind sustainable
industries rather than temporary foreign interventions.
8. U.S. Housing Demand Comparison
To provide comparative context, it's informative to examine how Ukraine's reconstruction needs
relate to the U.S. housing market:
The U.S. currently faces a housing shortage estimated at 3.7–4.5 million units
Annual U.S. housing starts total approximately 1.3–1.4 million units
Modular construction represents only 5–7% of U.S. residential construction
Ukraine's war-driven housing loss (1.4+ million homes) is roughly equivalent to the entire annual
U.S. housing production. However, several key differences influence recovery approaches:
1. Labor Cost Differential: Ukrainian construction labor costs are approximately 15-20% of
U.S. equivalents, significantly altering the economics of various building methods
2. Building Code Structure: Ukraine's DBN building codes allow more flexibility in innovative
construction approaches compared to the highly fragmented U.S. code landscape
3. Land Availability Patterns: Ukraine's rebuilding often occurs on previously developed
plots with existing infrastructure connections, unlike U.S. greenfield development
4. Financing Mechanisms: While the U.S. has sophisticated private mortgage systems,
Ukraine's reconstruction relies heavily on government and international funding
5. Energy Resilience Requirements: Ukraine's vulnerable grid creates stronger incentives
for self-sufficient housing than typical U.S. market demands
Despite these differences, lessons from U.S. modular construction experiences—particularly in
standardization, quality control, and financing mechanisms—can inform Ukraine's large-scale
modular deployment strategies while adapting to local conditions.
9. Background & Context: Quadruplex Concept
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
13
Our proposal centers on a quadruplex configuration as an exemplar model, though the core
technologies and approaches can be adapted to various building typologies. Each quadruplex
features:
Four ~70 m² apartments (280 m² total building footprint)
Two-level organization (two units per floor)
Shared walls between units for thermal efficiency and cost reduction
Common utility cores for simplified MEP distribution
Standardized dimensions optimized for both SIP panel sizes and transportation
constraints
Typical Unit Layout
Each apartment typically includes:
Open-concept living/kitchen/dining area (25-30 m²)
One or two bedrooms (12-15 m² each)
Full bathroom with shower (4-5 m²)
Utility closet housing mechanical systems (3-4 m²)
Optional balcony or covered entry (design dependent)
We expect the layout to change to meet Ukrainian needs - the example is for USA
affordable housing.
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
14
Volumetric vs. Panelized Approaches
Our solution accommodates both volumetric (module-based) and panelized (component-based)
manufacturing approaches, each with distinct advantages:
Volumetric modules arrive fully formed from the factory, with interior finishes, fixtures, and
systems pre-installed. This approach offers:
Minimized on-site labor requirements
Consistent quality through factory production
Reduced weather exposure during construction
Fastest possible on-site assembly timeframes
However, volumetric designs must navigate transportation constraints (width restrictions, road
quality) and require specialized cranes for placement.
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
15
Volumetric Modules Craned into Place
Or
Panelized SIP packages deliver flat-packed wall, floor, and roof components that are assembled
on-site. This methodology provides:
Greater flexibility for sites with access limitations
Reduced transportation costs and complexity
Adaptability to various foundation systems
Lower capital investment requirements for manufacturing
Both approaches integrate seamlessly with our embedded-joist SIP system (covered by
provisional patent), which eliminates separate subfloor or roof framing steps and enhances
thermal performance by reducing thermal bridging.
10. Structural Engineering & Embedded SIP Panels
Rationale for Embedded Reinforcement
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
16
Traditional SIP construction typically requires secondary framing members (joists, rafters) for
floors and roofs to achieve necessary spanning capabilities. Our innovative embedded-joist
approach integrates these structural members directly within the SIP panel's foam core during
manufacturing, creating essentially a series of integrated I-joists within each panel.
This technique offers multiple advantages:
Material Efficiency: Reduces total lumber or steel usage by 15-25% compared to
conventional approaches
Labor Reduction: Eliminates separate framing operations by creating ready-to-install
structural cassettes
Thermal Performance: Minimizes thermal bridging that occurs with traditional framing
Assembly Speed: Enables rapid placement of large, structurally-complete floor or roof
sections
Simplified Connections: Creates predictable, engineered connection points between
major assemblies
Structural Analysis of Embedded-Joist System
Our structural analysis (detailed in Appendix A) demonstrates that 8"×8" (nominal) wood members
embedded within SIP floor cassettes provide substantial load-carrying capacity while meeting
deflection criteria. For a standard 25-foot module span:
Configuration with 4 piers per module (8.33-foot spans) achieves:
Maximum deflection of 0.177 inches (well within L/240 residential standard)
Maximum stress of 82.0 psi (only 7.5% of allowable 1,100 psi)
Deflection ratio of 0.42 (L/240), providing a 2.4× safety factor
This analysis confirms that our wood-based embedded system performs equivalent to more
expensive steel options for two-story applications, while offering better thermal properties and
easier site adaptability.
Addressing Ukrainian Code (DBN)
Ukrainian building codes (DBN) contain specific provisions for innovative construction systems
that must be addressed:
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
17
Fire Resistance: For multi-family applications, additional fire-rated layers (gypsum board,
mineral wool, or intumescent coatings) will be integrated to meet Category II fire
resistance requirements
Seismic Considerations: Panel connections in seismically active regions (particularly
southwestern Ukraine) will incorporate additional ductile fastening systems
Snow Loads: Roof designs account for region-specific snow loads ranging from 70-180
kg/m² depending on location
Thermal Performance: All assemblies exceed minimum R-value requirements by 25-40%
to enhance resilience during energy disruptions
All designs will require review and certification by Ukrainian-licensed structural engineers familiar
with both SIP technology and DBN compliance pathways.
Connection Details & Foundation Compatibility
Panel connections employ a combination of mechanical fasteners and structural adhesives to
ensure system rigidity and longevity:
Panel-to-panel connections utilize spline systems with structural screws at 150-200mm
centers
Floor-to-wall connections incorporate steel angles or embedded connectors depending
on loads
Wall-to-roof connections use hurricane ties or equivalent Ukrainian approved fasteners
While the system can adapt to various foundation types, our default recommendation for
two-story quadruplex configurations is a pier foundation system. This approach:
Reduces site work requirements
Minimizes excavation needs
Allows for easier leveling on uneven terrain
Accommodates various soil conditions with minimal redesign
A typical quadruplex requires 7 piers per 50-foot length (including one shared pier at the module
junction), with pier spacing of approximately 8.33 feet. Exact pier dimensions and reinforcement
will be determined based on site-specific geotechnical data.
11. Architectural Coordination & Interior Considerations
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
18
Successful implementation requires thorough coordination with Ukrainian-licensed architects
who understand both local norms and modular construction principles. Key architectural
considerations include:
Layout & Circulation
Ensuring appropriate emergency egress paths that meet DBN requirements
Designing common areas (stairs, entryways) with maintenance and durability in mind
Balancing privacy considerations with efficient space utilization
Accommodating cultural preferences for separate toilet and bathing facilities
Exterior Design & Finishes
Climate-appropriate facade materials with 15+ year durability
Options including fiber cement siding, brick veneer, or traditional stucco
Material selections that align with regional architectural vernacular
Window and door placement optimized for both energy performance and natural light
Considerations for future exterior maintenance access
Interior Specifications
Durable flooring solutions appropriate for various climate zones
Moisture-resistant materials in bathrooms and kitchens
Low-VOC interior finishes for healthy indoor environments
Sound insulation between units exceeding minimum code requirements
Storage solutions aligned with Ukrainian household needs
Cultural Adaptations
Ukrainian living patterns differ from Western norms in several ways that influence design:
Greater emphasis on entry vestibules for transitional spaces
Preference for enclosed kitchens in many regions
Importance of balconies or outdoor spaces for personal gardens
Storage requirements for preservation of home-grown food
Accommodation for multi-generational living arrangements
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
19
These considerations will be integrated through collaboration with local architectural partners,
ensuring designs that are both technically sound and culturally appropriate.
12. Mechanical, Electrical & Plumbing (MEP) Systems
Our approach to MEP systems emphasizes:
1. Factory pre-fabrication to minimize field labor
2. Energy resilience during grid disruptions
3. Simplified maintenance for long-term sustainability
4. Occupant control over energy consumption
Plumbing Manifolds & Harnesses
Traditional plumbing installations require extensive on-site labor and coordination between
trades. Our system utilizes pre-assembled manifold-based distribution:
Factory-assembled plumbing manifolds consolidate hot water, cold water, and drain lines
Pre-pressurized and tested components reduce on-site leakage risks
Standardized "wet wall" or utility chase designs minimize variation
Quick-connect fittings for fixtures accelerate final installation
Integrated check valves and isolation points simplify maintenance
This approach reduces on-site plumbing labor by approximately 60% while improving quality
control and system longevity.
Electrical Harnesses & Load-Shedding
Our electrical strategy incorporates advanced load management to maintain critical functions
during power disruptions:
Pre-fabricated wiring harnesses with standardized connector systems
Smart load-shedding subpanels that automatically prioritize essential circuits
Tiered power management: Critical (refrigeration, communications), Important (limited
lighting, select outlets), and Non-essential (most appliances)
User-configurable priorities through simple interface
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
20
Real-time consumption monitoring to optimize generator runtime
This system ensures that limited backup power is allocated efficiently, maintaining essential
services while extending fuel supplies during extended outages.
HVAC Systems (Heat Pump, Backup)
The primary heating and cooling system utilizes high-efficiency air-source heat pumps:
Mini-split or multi-split configurations depending on unit layout
SCOP (Seasonal Coefficient of Performance) ratings of 3.5+ for reduced energy
consumption
Cold-climate models capable of operation to -25°C
Automatic setback during power limitations
For extreme outage scenarios, each unit incorporates a backup heating solution:
Finnish stoves with thermal mass storing 15-25kWh of heat energy
Self-powered piezoelectric fans that harvest thermal energy for distribution
Zero electrical requirement for operation once lit
Cooking surface functionality for meal preparation during outages
Multi-day heating capacity from a single firing using locally available biomass
Generator & Resilient Power
Each quadruplex includes a comprehensive resilient power system sized for essential operations:
10–12 kW propane or natural gas generator with automatic transfer switch
Alternatively, 5-8 kW micro-turbine for extended operation capabilities
Shared generator serving all four units through the load management system
Gray water micro-turbine system generating 100-150W continuous equivalent power
Self-powered piezoelectric fans ensuring heat distribution without external power
Remote monitoring and automated maintenance scheduling
Optional integration with battery storage or solar PV where appropriate
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
21
This integrated approach represents a perfect balance between modern clean energy
technology and time-tested heating methods, ensuring habitability during extended grid outages
while maintaining optimal efficiency during normal operation.
Smart Home & Energy Management
Our design incorporates practical IoT technologies that enhance resilience and user experience:
Multi-level dashboard system for residents, management, and maintenance
Real-time energy consumption monitoring with historical comparison
Anomaly detection and alerting (e.g., windows open with heat running)
AI-powered recommendations for optimal appliance usage timing
Gamification of energy conservation with inter-unit friendly competition
Automated detection of wasteful behaviors
User-configurable priority settings for emergency power scenarios
These systems are designed with simplicity and resilience as primary goals, avoiding
over-complexity while providing meaningful functionality during both normal operation and crisis
periods.
13. Smart Home & Integrated Systems
Our design incorporates a comprehensive integration approach based on the "13 Pillars"
framework that creates a solution greater than the sum of its parts.
Energy Management Dashboard
Real-time display of electricity consumption by category
Generator status monitoring (fuel level, runtime, maintenance needs)
Automated load-shedding notifications and override capabilities
Historical consumption trends for occupant education
Simple smartphone interface or wall-mounted display
Building Management System
Temperature and humidity monitoring in key zones
Carbon monoxide and smoke detection integrated with alarms
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
22
Water leak detection at critical points
Motion detection for security (particularly during vacancy periods)
Remote access for property managers or maintenance staff
Communication Infrastructure
Local mesh networks that maintain building-level communications during internet outages
Emergency information broadcasting capability
Shared WiFi infrastructure with appropriate security partitioning
Cell signal boosting where necessary for reliable communication
Economical shared internet subscription divided among units
Food Production Integration
Edible rain gardens for stormwater management and food production
Companion planting techniques to maximize yields with minimal maintenance
Vertical growing systems for balconies and common areas
Finnish stoves doubling as cooking surfaces during emergencies
Rainwater harvesting systems supporting food production
Community & Economic Features
Shared resource management systems for maintenance equipment
Economic incentive structures encouraging conservation
Community governance models for shared spaces
Low-density planning creating room for community gardens
Progressive beautification through growth of perennial plants and trees
Digital Infrastructure
Centralized building management system with hierarchical access controls
Dedicated low-power mesh network for reliable device communication
Edge computing nodes for rapid response even during internet outages
Secure API integration with third-party systems
Remote management capabilities for property managers
Data Privacy & Security
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
23
All systems adhere to Ukrainian data protection requirements with:
Local data storage for critical functions
Encrypted communications
User-configurable privacy settings
Anonymous aggregation of consumption data for building management
These integrated systems are designed with simplicity and resilience as primary goals, avoiding
over-complexity while providing meaningful functionality during both normal operation and crisis
periods. The cohesive approach ensures that each system enhances the others, creating a living
environment that becomes more valuable and beautiful over time.
14. Volumetric vs. Panelized Production
Either volumetric or panelized manufacturing approaches can be implemented based on local
conditions and available facilities. Each has distinct implications for production, logistics, and
assembly:
Volumetric Production
Volumetric manufacturing requires:
Factory facilities with overhead cranes (minimum 5-ton capacity)
Assembly jigs for precise dimensional control
Multiple work stations for sequential construction phases
Finishing areas for interior completions
Quality control processes for fully assembled units
Transportation considerations include:
Maximum module widths of 3.5-4.5m depending on route
Height restrictions for bridges and tunnels
Special permits for oversized loads
Route surveys for challenging access points
Heavy lifting equipment at the installation site (typically 100-ton mobile crane)
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
24
Benefits include:
Highest percentage of factory completion (80-90%)
Minimal on-site interior work
Fastest on-site assembly timeframes
Weather-independent production
Panelized Production
Panelized SIP manufacturing requires:
CNC cutting equipment for precise panel dimensions
Lamination presses for panel assembly
Quality control for structural connections
Packaging systems for weather protection
Pre-cutting of service penetrations
Transportation advantages include:
Standard truck compatibility without special permits
Higher density shipping (more living area per truck)
Reduced shipping costs, particularly for longer distances
Accessibility to sites with limited crane capacity
On-site work includes:
Panel assembly with mechanical fasteners and adhesives
Installation of pre-fabricated MEP components
Interior finishing (though some components can be pre-finished)
Final system connections and commissioning
The optimal approach depends on:
1. Available manufacturing facilities in proximity to the building site
2. Transportation infrastructure between factory and site
3. Local labor availability and skill levels
4. Project scale and timeline requirements
5. Weather conditions during the anticipated construction season
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
25
For initial deployment, partnering with existing Ukrainian SIP manufacturers for panelized
production likely offers the fastest implementation path, while developing volumetric capabilities
could be a second-phase strategy for larger-scale deployment.
15. Site Work, Foundations & Assembly
Site Preparation & Geotechnical Requirements
Proper site assessment is critical for successful implementation:
Comprehensive geotechnical investigation to determine:
Soil bearing capacity (critical for pier design)
Frost penetration depth (ranging from 0.8-1.2m in Ukraine)
Groundwater conditions and drainage requirements
Potential contamination in previously developed areas
Site preparation typically includes:
Clearing and minimal grading (advantage of pier foundations is reduced
earthwork)
Erosion control measures as required by local regulations
Temporary access improvements if needed for delivery vehicles
Utility connection preparation
Foundation Systems
While our approach can adapt to various foundation types, the recommended pier foundation
system for quadruplex configurations offers several advantages:
Reduced site disturbance compared to full excavation
Minimized concrete usage (typically 30-50% less than slab foundations)
Improved thermal isolation from ground conditions
Simplified utility routing beneath the structure
Adaptation to various soil and slope conditions
Based on our structural analysis of a standard 50-foot building length (two 25-foot modules):
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
26
Optimal configuration: 7 total piers (4 piers per module with a shared central pier)
Pier spacing: 8.33 feet center-to-center
Typical pier diameter: 400-600mm depending on loads and soil conditions
Frost protection: Piers must extend below frost line (typically 0.8-1.2m in Ukraine)
Each pier is topped with appropriate connectors to secure the embedded joist system, with
provision for leveling adjustments to accommodate site irregularities.
Assembly Sequence
The construction sequence varies between volumetric and panelized approaches:
Volumetric Assembly:
1. Foundation piers installation and curing
2. Placement of connection hardware and leveling
3. Crane positioning and module delivery coordination
4. Sequential placement of modules (typically 1-2 days for a quadruplex)
5. Module-to-module connections and sealing
6. Utility hookups to pre-installed building systems
7. Exterior finish completion at module joints
8. Testing and commissioning of integrated systems
Panelized Assembly:
1. Foundation piers installation and curing
2. Installation of sill plates and connection hardware
3. Placement of first-floor SIP floor cassettes with embedded joists
4. First-floor wall panel erection and securing
5. Second-floor floor cassette installation
6. Second-floor wall panel erection
7. Roof cassette installation and weatherproofing
8. MEP rough-in using pre-fabricated components
9. Interior and exterior finishing
10. Systems commissioning and testing
Typical assembly timeframes for a quadruplex:
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
27
Volumetric approach: 2-3 weeks from foundation completion to occupancy
Panelized approach: 6-8 weeks from foundation completion to occupancy
Both methods represent significant time savings compared to conventional construction, which
would typically require 6-9 months for a similar structure.
16. North Star Group Technical Engagement (To Be Defined
in Collaboration)
16.1 Project Scope and Mission
North Star Group (NSG) is committed to supporting Ukraine’s post-conflict reconstruction by
providing technical expertise, design leadership, and implementation guidance for modular,
energy-efficient housing. Our goal is to enable the rapid deployment of high-performance
quadruplex housing units that combine sustainable building practices with resilient, decentralized
power systems.
This engagement is intended to be collaborative and adaptable, tailored to the needs of
Ukrainian stakeholders and grounded in shared values of speed, quality, and long-term
autonomy.
16.2 Proposed Deliverables
North Star Group anticipates contributing the following to the project, subject to refinement
based on partner needs and available resources:
1. Technical Documentation and Implementation Support:
Drafting of Request for Proposals (RFPs) for:
Architectural services compliant with DBN (Ukrainian Building Codes)
Structural engineering with embedded-joist SIP specifications
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
28
Mechanical, Electrical, and Plumbing (MEP) design with resilience features
Local manufacturing partnerships and production specifications
Site preparation and modular assembly procedures
2. Implementation Protocols:
Ukrainian SIP code compliance pathways and documentation
Quality assurance frameworks for both factory-built elements and on-site assembly
Connection and assembly detailing for factory-integrated systems
Performance specifications for energy, heating, and envelope systems
These materials will be designed for knowledge transfer and scalable local execution — with
the goal of empowering Ukrainian teams to continue implementation independently.
16.3 Engagement Structure and Commercial Terms
The structure of this engagement — including scope, roles, intellectual property licensing (if
applicable), and financial terms — will be discussed and developed jointly with project
stakeholders.
North Star Group is open to a range of partnership structures, including but not limited to:
Fixed-fee consulting or technical support
Licensing of provisional patents or design frameworks
Joint ventures for manufacturing or export
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
29
Grant-funded collaboration with local or international sponsors
Our intent is to be flexible, transparent, and mission-aligned — focused on delivering
real-world solutions that meet Ukraine’s urgent needs while also establishing a
foundation for long-term collaboration.
Let me know if you'd like this in PDF or HTML format to drop into your proposal, or if you’d like
this version adapted for a pitch deck or executive brief.
17. Implementation Challenges & Risk Mitigation
While our approach offers significant advantages, several challenges must be addressed:
Regulatory Considerations
Building Code Approval: While DBN codes permit innovative systems, local interpretation
varies. We will:
Engage early with approval authorities
Provide comprehensive testing documentation
Develop standard details that address common concerns
Create a compliance pathway document specifically for modular systems
Permit Process Education: Many local authorities have limited experience with modular
or SIP systems, requiring:
Educational materials for code officials
Precedent documentation from successful implementations
Clear communication of equivalence to traditional methods
Supply Chain Vulnerabilities
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
30
Material Availability: Certain components may face periodic shortages due to
reconstruction demand:
Develop material forecasting systems and maintain strategic reserves
Identify alternative suppliers and material substitutions
Work with multiple manufacturers to reduce dependency risks
Transport Limitations: Delivery logistics can be compromised by infrastructure damage:
Conduct thorough route surveys and maintain contingency routes
Develop assembly methods adaptable to smaller component sizes when needed
Establish regional staging areas to minimize long-distance transportation
Technical Implementation
Connection System Reliability: The interface between prefabricated components is
critical:
Develop redundant connection methods with multiple fastening systems
Create detailed quality control processes for critical connections
Implement field verification protocols for key structural elements
MEP Integration Complexity: Coordinating pre-fabricated systems requires precision:
Use BIM (Building Information Modeling) for clash detection
Develop standardized tolerance guidelines for all interconnections
Create simple field-verification methods for assembly teams
Partnerships: Collaborate with Ukrainian manufacturers familiar with local conditions
18. Conclusion
Our integrated quadruplex modular housing solution addresses Ukraine's urgent reconstruction
needs through an innovative combination of advanced building systems and resilient
infrastructure. By leveraging Structural Insulated Panels with embedded joists, prefabricated MEP
systems, and integrated power resilience features, this approach delivers housing that is:
Faster to construct: 40-60% reduction in construction timeframes
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
31
More affordable: 20-35% cost savings compared to traditional methods
Energy efficient: 30-50% reduced consumption for heating and cooling
Resilient during infrastructure disruptions: Maintained habitability during outages
Scalable for large-scale implementation: Adaptable to various factory capabilities
Supportive of local economic development: Utilizing Ukrainian manufacturing capacity
The proposed system balances immediate recovery needs with long-term sustainability, creating
housing stock that will remain energy-efficient and durable for decades. The quadruplex format
efficiently serves multiple families while maintaining individual unit identity, and the core
technologies can be adapted to various building types from single-family homes to mid-rise
structures.
North Star Group stands ready to provide conceptual support, technical guidance, and
implementation assistance throughout this process. While all final design decisions must be
verified and approved by Ukrainian-licensed professionals familiar with local codes and
conditions, our team offers expertise in modular system integration, SIP technology, and resilient
infrastructure that can accelerate Ukraine's housing recovery efforts.
19. Appendix Example RFP
Request for Proposals (RFP) – Structural Engineering Services for Modular
Affordable Housing Quadruplex (Kiev, Ukraine)
Introduction and Project Overview
Project Background: We are seeking proposals from qualified structural engineers licensed in
Ukraine to design the structural system for a modular affordable housing project. The project
consists of a two-story quadruplex (four apartments in one building) constructed using
volumetric modular units. Each apartment is formed by joining two factory-fabricated modules
(each approximately 25 ft × 16 ft), resulting in apartments about 50 ft in length. Two apartments
are arranged per floor, for a total of four units in the building. This modular approach aims to
achieve rapid construction, cost efficiency, and high energy efficiency in a cold climate. The
design will leverage 8×8 timber framing and Structural Insulated Panels (SIPs) with
embedded joists, creating structural modules that are lightweight yet robust.
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
32
Climate and Site Conditions: The structural design must be optimized for cold climates and
compliant with Ukrainian building codes for the Kiev region. Design parameters should use Kiev’s
climate data as a reference for minimum requirements: for example, a frost depth of
approximately 1.2 m (4 ft) should be assumed for foundation design
sheltercluster.s3.eu-central-1.amazonaws.com
sheltercluster.s3.eu-central-1.amazonaws.com , a ground snow load on the order of 1.55 kPa (155
kg/m²) jica.go.jp , and basic wind pressure of about 0.37 kPa (equivalent to a 3-sec gust wind
speed ~30 m/s at 10 m height) jica.go.jp
. Seismic considerations for the Kiev region (moderate seismic zone per DBN В.1.1-12) must also
be incorporated. The goal is a safe, durable structure that meets all DBN (State Building Norms
of Ukraine) requirements for loads, stability, and frost protection, while using efficient modular
construction techniques.
Modular Structural System: Each module’s structure will consist of an 8×8 timber perimeter
frame and SIP panels that integrate structure and insulation. Floors and roofs will be built as
joist-embedded SIP panels, and walls will utilize timber framing combined with SIP sheathing for
insulation. Modules will be designed for easy connection both horizontally (when joining two
modules to form a larger apartment) and vertically (when stacking modules for a two-story
building). All connections, foundation interface, and structural components must be designed for
simplicity and constructability, using materials and skills readily available to Ukrainian
contractors. Figure 1 shows a conceptual rendering of a two-story modular quadruplex using the
specified system.
Figure 1: Two-story modular quadruplex housing concept (four apartments in one building, two at
ground level and two above) constructed from volumetric modules. Each module uses an 8×8
timber frame with integrated SIP panels, enabling rapid construction and high energy efficiency.
The embedded-SIP design minimizes material usage while maintaining structural strength
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
33
.
Scope of Work and Design Requirements
The scope of services includes complete structural engineering design for the modular units and
the assembled quadruplex building. The Engineer shall develop a structural design package that
covers the following key elements:
1. Foundation System
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
34
Design a foundation system suitable for the modular units, focusing on precast concrete piers for
speed and economy:
Precast Pier Design: Develop a pier foundation plan using precast concrete piers or
footings that can support the modular building in cold climates. Piers must either extend
below the frost line or otherwise protect against frost heave (e.g., with insulation) to
prevent movement
sheltercluster.s3.eu-central-1.amazonaws.com . Assume a conservative soil bearing
capacity (e.g. on the order of 75–100 kPa or as low as 1500 psf) to accommodate typical
soils; specify the minimum required soil properties or improvements if soils are weaker.
The design should minimize excavation – shallow pad footings with frost protection or
buried piers to 1.2 m depth are acceptable strategies, provided they ensure stability
during freeze-thaw cycles.
Pier Layout and Leveling: Determine the number and spacing of piers to adequately
support module loads (considering module corners and mid-span support as needed for
25 ft spans). Include a leveling mechanism or tolerance in the design – for example,
adjustable pier caps or shim spaces – to allow fine leveling of modules during
installation. This will accommodate minor variations in pier height or settlement and
ensure modules sit plumb and level.
Pier-to-Module Connection: Detail a robust connection between the 8×8 timber sill
(base perimeter beam) of each module and the supporting pier. The preferred concept is
a mortise-and-tenon style interface: for example, the top of the pier could have a
recessed pocket or grouted mortise that snugly fits the 8×8 timber, preventing lateral
slippage. Provide steel anchor bolts or brackets that secure the timber to the concrete
pier (e.g. through-bolts or side plates embedded in the pier). The connection design
should resist uplift (wind/seismic) and lateral shear, not just gravity loads. Include a
moisture barrier (such as a bituminous membrane or sill gasket) between wood and
concrete to prevent moisture wicking into the timber. Additionally, consider steel
strapping or clips that tie the timber sill to the pier cap for extra uplift resistance, if
required by wind/seismic calculations. All connectors should be readily available or
manufacturable in Ukraine (galvanized steel hardware preferred for durability). The result
should be a standardized pier cap connection detail that can be repeated for all support
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
35
points, allowing fast anchoring of modules to foundations on site.
2. Horizontal Structural System (Floor Cassettes)
Engineer the floor system of each module as a Structural Insulated Panel (SIP) floor cassette
with embedded joists, eliminating the need for separate joist framing or sub-floor structures. Key
requirements for the floor design include:
Joists Embedded in SIP: The floor panel of each module will be a SIP consisting of top
and bottom skins with an insulating foam core, into which the floor joists are integrated.
The joists shall be full-depth embedded within the panel (i.e. the joist depth equals the
panel thickness). This design places the joists inside the SIP, so that the top of the joists is
flush with the top skin and the bottom of joists flush with bottom skin. By embedding joists
in the SIP, we eliminate secondary floor framing and achieve a structurally composite
panel
file-4jnc8fsbnnvwxfxkeq2tra
file-4jnc8fsbnnvwxfxkeq2tra. This approach is expected to increase stiffness and span
capacity while using less material, as the SIP skins work in conjunction with the joists like
a composite T-beam system. The Engineer should determine the optimal joist size and
spacing to meet floor load requirements (e.g. L/240 deflection under live load) for a span
of ~16 ft width. Currently, it is assumed to use 8 deep lumber joists (nominal 2×8 timber
or engineered wood members) arranged in pairs at 24 on center spacing. “Doubled”
joists at 24 o.c. means each primary rib in the panel consists of two 2× members
side-by-side, spaced ~24 apart from the next pair. This is an initial assumption to be
verified; the engineer may adjust joist quantity or spacing for optimal performance.
Facing/Sheathing Material: The SIP floor panels are expected to use Magnesium Oxide
(MgO) board skins on both top and bottom surfaces, as MgO offers good structural
capacity, moisture/mold resistance, and fire resistance. The top skin of MgO (or OSB as
alternate) will act as the walking surface or subfloor. If MgO board (likely ~20 mm thick) is
not deemed a sufficient or cost-effective walking surface, the engineer should
recommend an alternative (such as a plywood or OSB structural skin with a thin leveling
topping or overlay for durability). The goal is to avoid a separate subfloor layer, so
whatever skin is used on the SIP serves directly as the base for the finished flooring. The
bottom skin will enclose the panel from below and contribute to composite action.
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
36
Connections or seams in the skins should be detailed to ensure a continuous diaphragm.
Panel Composition and Insulation: Specify the composition of the SIP floor panel,
including foam core type (EPS or XPS insulation, etc.) and density/thickness required for
both structural performance and thermal insulation. The panel thickness will likely be
governed by the 8 timber depth, but insulation and skin thickness should meet
applicable thermal code requirements for floors. Ensure the embedded joists do not
create excessive thermal bridging – e.g. the foam should encapsulate joists where
possible. The design should meet Ukrainian energy efficiency standards for floor
insulation.
Edge Support and Load Transfer: Detail how floor panels are supported and connected
along their edges within a module and between modules. Each module’s floor panel will
bear on the 8×8 perimeter beams at the module edges (the timber frame that runs
along the outer boundary of the floor). The engineer should design the connection
between the floor SIP and these perimeter timbers (e.g. structural screws or brackets from
the joists or skins into the timber). The ends of the embedded joists likely rest on or are
attached to the end beams of the module frame. Verify that all panel edges and joist
reactions are properly supported by the frame to prevent any soft or unsupported zones,
especially at openings or cantilevers. When two modules are joined end-to-end to form a
50 ft apartment, their floor panels will meet at a joint. The design should include a
strategy for transferring loads across this module-to-module floor joint. For example, the
meeting edges of the floor SIPs could each have a rim beam or blocking, and be tied
together with screws or a spline, so that the floor can act as a single diaphragm across the
joint. Provide details for any required spline, splice plate, or fastening pattern at the
interface of two floor cassettes to ensure alignment and load transfer. The floor system as
a whole (when modules are connected) should act as a diaphragm to distribute lateral
loads to the vertical elements; the engineer shall verify the shear capacity of the
connected floor panels and design the joint detailing accordingly.
Figure 2: Cross-section schematic of a SIP floor panel with embedded joists. The floor panel
consists of top and bottom skins (e.g., MgO board) bonded to a rigid foam core, with wood joists
embedded full-depth in the foam. This integration of joists within the SIP eliminates the need for
separate floor framing members
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
37
3. Module Connection Strategy
Develop a module-to-module connection system that ensures structural continuity and
weather-resistance when modules are joined to form the complete building. There are two
primary interfaces to consider: horizontal connections between adjacent modules (side by side
or end to end), and vertical connections between stacked modules. The design should facilitate
easy assembly on site (ideally with simple insertion and fastening), but also provide sufficient
strength for gravity, lateral, and uplift loads across the connections.
Horizontal Connections (Module to Module): For connecting modules in plan (for
example, the joint between the two modules that form one apartment, or between
neighboring units, if any share a side wall), a mortise-and-spline connection using the
8×8 timber frames is envisioned. Each module’s perimeter frame should have integrated
slots or recesses that allow insertion of a spline or key that aligns the modules. For
instance, at the floor level, adjacent modules could each have a half-depth recess in their
8×8 sill beams; when pushed together a separate 8×8 timber spline (or steel tube of
similar dimension) can be inserted to lock them, effectively creating a tongue-and-groove
or tenon connection. Similarly, vertical 8×8 posts at module corners could have alignment
dowels or plates. The engineer shall design these splines or interlocks to carry shear and
moment as needed between modules. In addition to the geometric fit, include
mechanical fasteners to secure the connection – for example, timber modules could be
through-bolted at the spline interface, or lag screws driven at intervals to tie the splined
beams together. Also specify an appropriate sealant or gasket system along the mating
surfaces to ensure the joint is weather-tight (prevent water intrusion and air leakage at the
seam between modules). The horizontal connection strategy should be robust enough to
create essentially a continuous beam or wall out of two abutting modules, distributing
loads evenly. Provide details for all typical horizontal joints: e.g. floor beam to floor beam,
wall panel to wall panel, and roof to roof connections between modules. Fasteners should
be galvanized or otherwise suitable for exterior exposure, and the design should account
for construction tolerance (ease of fitting modules together that might be slightly
out-of-plumb). If a spline key system is used, ensure there is a method to cinch modules
tightly together (such as screw clamps or ties) so that gaps are minimized before final
bolting.
Vertical Connections (Stacking): When modules are stacked (ground floor and second
floor), design the interface so that vertical loads are transferred directly and securely,
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
38
and uplift or lateral forces are resisted. The stacking connection will likely occur at the
8×8 corner posts or perimeter beams of the modules. One approach is to use
matching timber splines or interlocking collar beams at the module corners: for
example, the top of the lower module’s corner post could have a milled recess and the
bottom of the upper module’s post a matching protrusion or a steel alignment pin; when
stacked, they nest together. The connection should then be fixed with screws or bolts –
e.g. a steel plate or bracket that ties the two modules’ frame members from inside, or long
threaded rods that run from the upper to lower module anchoring them together. The
engineer should design connection hardware (steel plates, brackets, bolts, etc.) that can
carry the following: (a) Compression from the upper module (so that loads are distributed
into the lower module frame and into the piers without overstressing any SIP panels –
ensure timber posts or splines take the load); (b) Uplift tension under wind uplift or
seismic overturning (so the modules do not separate – consider hold-down anchors at
corners or along shear walls tying modules together); (c) Shear forces from lateral loads
(wind or earthquake) so that the upper module doesn’t slide relative to the lower – shear
keys or plates could be used at the corners or along mating wall panels). Additionally,
detail the weather seal at the horizontal joint between modules – e.g. a sill gasket or
flashing between the roof of the lower module and floor of the upper module to prevent
water ingress at the interface. All vertical connection details must fit within the
architectural constraints (floor-to-floor heights) and not protrude into occupied space
excessively. The connection design should allow stacking alignment to be achieved
easily by crane placement (perhaps with guide pins), and provide some tolerance for field
adjustment (such as slotted holes in brackets). The outcome should be that the
assembled two-story structure behaves as a unified structural system, with all modules
tied together to act as one under loads.
4. Lifting and Transport Provisions
Because the modules will be fabricated off-site and transported to the construction site, the
structural design must incorporate features that enable safe lifting, handling, and transport of
the modules. The Engineer shall address the following:
Lifting Points/Hooks: Identify and design the lifting points on the modules for hoisting by
crane and/or picking up with a forklift. Modules (25 ft × 16 ft) will weigh several tons each;
they must be lifted without damaging the structure or causing excessive deflection. The
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
39
design should include embedded lifting hardware or attachment plates at key structural
points (likely along the 8×8 base frame or at designated lifting lug locations on the
perimeter). For example, steel plates could be concealed in the timber frame that can
accept shackles or crane hooks when needed. The lifting points should be positioned
such that the module’s center of gravity is evenly supported, preventing undue bending –
likely four lift points near the corners. Specify any reinforcement (blocking or steel)
needed in the SIP or timber at these points to carry the lifting forces. If forklift handling is
anticipated, the base frame should accommodate fork tines spacing (e.g. openings or a
continuous gap under the module) and be reinforced to prevent local crushing.
Crane-optimized lifting brackets that fold away or are removable after installation would
be ideal
file-4jnc8fsbnnvwxfxkeq2tra
. All lifting hardware must support the full weight with a safety factor (per relevant lifting
standards) and interface with commonly available lifting equipment.
Transport Stiffness and Bracing: Evaluate the module’s structural integrity during
transport (when it is not yet connected to other modules or fixed on foundations). Modules
may experience vibrations, braking forces, and lifting stress. If any module wall is
designed to be removable or has large openings (for the combined apartment layout),
ensure that temporary bracing is specified to keep the module square during transport.
For example, if the end wall between paired modules will be cut out on site, that wall
should remain in place or be temporarily braced until the module is set and connected, to
maintain rigidity. The engineer should provide a temporary bracing plan or
recommendations for transport (such as installing cross-braces or using the rigid
diaphragm action of floors/roofs to prevent racking). If the module has a free end that will
later be joined to another, consider adding a transport end-frame that can be removed or
disabled later, or design the SIP panels with enough shear strength to survive transport
loads. Clearly specify the maximum allowable accelerations or forces during transport and
ensure the design can resist those (e.g. a lateral inertial force of some percentage of
module weight for sudden stops, etc.).
Module Rigidity and Deflection: The design should limit deflections when the module is
lifted from the ends or sides. Check the module for bending when lifted at the lift points
(like a beam spanning between crane picks). The floor cassette and 8×8 perimeter should
act together to support this. If necessary, incorporate steel strongbacks or a perimeter
frame that keeps the module from flexing excessively during lift. These could be either
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
40
permanent (hidden in the structure) or temporary attachments during lifting. The goal is
that the module can be hoisted without cracking finishes or cladding.
Shipping Size/Weight Compliance: While not a primary structural issue, the engineer
should be aware of the module dimensions for transport. The base size (~25×16, ~8×5 m)
is within typical road transport with some oversize width considerations. Ensure no
structural additions cause the module to exceed transportable limits (height or width). If
any modular component is especially heavy (e.g. a concrete portion), consider its effect
on transport and lifting. The overall design should remain as lightweight as possible
consistent with structural needs, to ease handling.
Lifting Process Support: Provide any guidelines for the contractor regarding the lifting
sequence or orientation. For instance, modules might be lifted from the truck via crane at
specific points – label these points on the drawings. If specific lifting equipment (like a
spreader bar) is needed to avoid compression forces, note this in the design deliverables.
The structure should not rely on any non-structural elements (like cladding) for stability
during lift.
5. Structural Performance Criteria and Load Path
Ensure the design meets all required structural performance criteria for safety and serviceability,
including gravity loads, lateral loads (wind/seismic), and temperature effects, with a clear and
reliable load path through the modular system into the foundations:
Compliance with Codes (Loads and Materials): The engineering design must comply
with Ukrainian building codes (DBN and DSTU standards). Use DBN V.1.2-2:2006 (or
latest) for loads and effects, and ensure the structure is designed for permanent, live,
snow, and wind loads relevant to Kiev. As noted, use a ground snow load ~1.5 kPa (or
the exact value from code maps for Kyiv) and wind load corresponding to ~0.37 kPa
pressure (which roughly equates to a basic wind speed of 100–120 km/h) as minimums
jica.go.jp . Seismic design should follow DBN B.1.1-12:2014 – while Kiev is not in a high
seismic zone, a minimum seismic lateral force (per local intensity level, likely equivalent to
seismic category I or II) should be applied. Material codes: design timber members per
DBN or Eurocode 5 standards for wood, and SIP panels per relevant guidelines (consider
them analogous to sandwich panels). Connections (bolts, plates) per Eurocode 3 or
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
41
equivalent. Safety factors and load combinations per code.
Vertical Load Path: Verify that all gravity loads (dead, live, snow) from the roof and upper
module are transferred through the module framing and connections to the foundation.
The 8×8 timber frame of each module will serve as the primary load-bearing structure.
For example, roof loads go into roof panels and perimeter beams, then down through
corner posts/walls of the module, into the floor frame, and down into the piers. Any
openings or module interfaces must be framed to carry loads around (lintels, headers as
needed). The engineer should produce framing plans and details showing how each
load is supported and traceable to a foundation point. Particular attention should be given
to the interface between modules: where one module’s floor meets another module’s wall
or where an opening exists, ensure there is a continuous post or load distribution
element. Column stacking: If posts in upper and lower modules do not align perfectly,
add blocking or headers to redistribute loads. The goal is a continuous load path from
roof to foundation, with no weak links at the module joints.
Lateral Load Resistance: Design the system to resist wind and seismic forces in both
principal directions. Likely, the SIP wall panels (with timber framing) will act as shear walls
to resist lateral loads, and the floor/roof SIPs will act as diaphragms to distribute these
loads to shear walls. The engineer should identify which walls in the modules will be
designated shear-resisting elements (for example, external end walls, or central walls that
remain intact). If the internal partition between two joined modules is largely removed (per
the flexible layout requirement), other walls must take the shear – possibly the exterior
side walls of the combined apartment or a core shear wall around stairs, etc. Analyze the
two-story structure as a whole for lateral stability: wind in the 50 ft length direction and
16+16 ft width direction, and seismic horizontal acceleration. Module connections play a
critical role: the horizontal connection between modules must transfer diaphragm shear
from one module’s floor to the next, and the vertical connections must transfer shear
between stories. Provide sufficient fastening (screws, plates, etc.) such that the
four-module assembly functions as a unified box under lateral loads, without individual
modules sliding or racking. Diaphragm Action: Ensure the floor and roof panels can act
as rigid or semi-rigid diaphragms – check that the module-to-module floor joint can
transfer shear (may need metal straps or tie plates across the joint line in addition to
spline). The roof panels of the upper modules can tie the top of the walls together for
diaphragm action at the roof level. All these measures should satisfy code drift limits for
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
42
wind and seismic.
Uplift and Overturning: In high wind, the modular building may experience uplift forces
(roof suction, overturning at foundations). The structural design must include uplift
connections – e.g., straps tying roof panels to walls, walls to floor, floor to foundation
piers – creating a continuous tie-down from roof to ground. The weight of the modules
plus positive attachment to piers should resist uplift greater than the code-required wind
uplift. Similarly, check overturning moments: the anchorage of the piers and the module
connections should provide enough hold-down resistance so that the structure stays
firmly attached even if, for example, one side of the roof is uplifted by wind. The
earlier-described steel strapping at pier connections and bolting of modules will
contribute here.
Serviceability and Deflection: Verify that deflections under live load (for floors) and lateral
drift under wind are within acceptable limits. Floor deflection should be controlled (L/240
or better) for occupant comfort given the long spans. If the current joist-in-SIP scheme
does not meet this, the engineer should recommend solutions (such as closer joist
spacing, thicker skins, or adding a beam or partition for mid-span support). Lateral drift for
a two-story wood structure should likely not exceed H/300 or as per DBN, to avoid
damage to finishes. Also consider vibration serviceability of the floor panels since they are
long spans – the modular floor should have adequate damping or stiffness to prevent
bouncy feeling.
Future Module Assembly: While this RFP covers one quadruplex building, the design
should be modular and repeatable. In the future, four modules will be connected to form
one building as described, but also consider if multiple quadruplexes are placed adjacent
or additional modules added. The immediate requirement is four modules per building,
but the structural scheme could be flexible to allow expansion (for instance, two
quadruplexes side by side making eight units, etc.). The engineer is not required to design
a larger complex, but the modular connections should be such that additional modules
could hypothetically tie in using the same principles. In summary, the design should not
preclude the scalability of this system to larger arrangements.
Durability and Protection: Ensure structural elements are protected from the harsh
environment: all exterior metal hardware should be corrosion-resistant (galvanized or
better), timber elements exposed to potential moisture should be treated or appropriately
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
43
detailed to remain dry. Consider condensation in SIPs and ensure a proper vapor barrier
placement as needed (though this may be more of an envelope detail, it intersects with
structure in SIP design). Structural details should prevent water infiltration (flashing at
module joints, sealing of any penetrations). The engineer should also consider fire safety
in the structural design (e.g., fire-separation between units through the modular
construction, fire-resistance ratings of the SIP panels especially if they are part of a party
wall or floor-ceiling separation). While fire design is primarily architectural, any structural
impact (like reduced section for fire cuts, etc.) should be accounted for. The building must
ultimately meet Ukrainian fire codes for a multi-family residence, which could affect
structural member sizing or protection (for example, an 8 timber might need cladding or
treatment for fire resistance).
6. Additional Design Considerations
This section includes other requirements and guidance to ensure the design meets the project’s
functional goals:
Removable Interior Partition: Each apartment consists of two modules joined together,
and the design envisions a cut-away internal partition between those modules to create
one combined living space. Typically, each module would have an end wall (for structural
integrity during transport), which aligns back-to-back when modules are joined. The
engineer must accommodate the removal or opening of this wall. In practice, this could
mean designing that wall as non-load-bearing or easily demountable, except for
necessary boundary framing. The RFP expects the structural design to allow a clear
opening (roughly the module width minus small framing) between the two joined modules’
interiors once on site, without compromising the building’s stability. For example, the
modules might have a framed rough opening that is temporarily sheathed for transport
and can be knocked out to form a large doorway or archway between modules. If that
partition is needed for shear resistance, the engineer should ensure that once removed,
other elements (like exterior walls or a perimeter moment frame) take over the lateral load
resistance. One approach is to have a “weak wall” that can be cut open post-install while
a permanent moment-resisting or braced frame around the module perimeter handles
the loads. The proposal should clearly state how a combined 50 ft apartment can have an
open plan joining two modules safely. Any headers or transfer beams needed at the
module junction for this opening should be specified (for example, a flush steel or glulam
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
44
beam across the ceiling if the partition is largely removed, to carry floor loads across the
opening). In summary, provide a detail for a knock-out panel or partition that serves
during transport but is not structurally required in the final assembled configuration, or
design alternative stability systems to accommodate its removal.
Minimize Steel Usage: The project prefers to maximize the use of timber/engineered
wood and SIP technology for sustainability and local availability. Steel components should
be used only where necessary to achieve structural performance or practical
construction (for instance, steel plates or brackets for module connections, lifting inserts,
or tension ties that would be impractical in wood). The engineer’s design should prioritize
timber solutions – for example, moment connections could be achieved with timber
splines rather than steel moment frames if possible; hold-down tension can sometimes be
handled with proprietary wood connectors, etc. However, do not sacrifice safety or
cost-effectiveness – if a steel element (like a steel spine beam or moment bracket) can
significantly improve performance or reduce cost, it may be proposed. All steel usage
should be justified (e.g. “steel flitch plate used here to keep connection compact and high
strength, after exploring all-wood option”). The modular nature and factory fabrication
allow for some steel fabrication if needed (welding plates, etc., in the shop), so critical
steel components are acceptable. The end design should be a hybrid system optimized
for cost and performance, with timber doing most of the gravity structure and steel
assists in connections or tension elements.
Constructability and Local Materials: The structural system must be practical to
construct by local Ukrainian builders. The engineer should utilize standard material
dimensions and grades available in Ukraine – for example, if 200×200 mm timber or
GLULAM is standard for 8×8, design for those; if certain rebar or anchor bolt sizes are
common, specify those. Avoid designs that require highly specialized labor or equipment.
Connections should be designed for ease of assembly in the field: ideally, modules can
be connected with a few simple actions (inserting a spline, tightening bolts). Tolerances
should be realistic for field conditions (not relying on perfect millimeter precision of
placement). The design should also consider the factory fabrication process – e.g., how
the SIPs with embedded joists will be manufactured (the engineer might coordinate with
SIP fabricator specifications). Modular coordination is key: ensure that any two modules
will fit together without on-site modification (aside from removing the intended knock-out
panels). If specific jigs or sequence are needed in construction (like installing a spline
before modules touch), note that. The proposal should reflect an understanding of local
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
45
construction workflows and propose details that contractors can easily follow.
Additionally, materials should be chosen with an eye on cost and availability – e.g., if
MgO board is not readily available, propose an alternative for skins (the client has
assumed MgO, but the engineer can confirm its local availability or suggest equivalent
sheathing). Fasteners and connectors ideally should be off-the-shelf (or easily fabricated
by local metal shops). By focusing on constructability, the final design will facilitate
efficient assembly on site and reduce the need for rework or custom fabrication.
Modularity and Flexibility: While optimizing for the specific quadruplex configuration,
maintain flexibility in the design. The module design should be somewhat adaptable to
different layouts or climate enhancements without major re-engineering. For instance, if
in future the module is used in a single-family or duplex configuration, the connections
and framing principles would remain valid. This is a secondary concern, but proposals that
demonstrate an understanding of how the system could be modularly expanded or
adapted (e.g., adding a third story in the future, or reconfiguring unit layouts) are valued,
as it shows robustness of the structural concept.
Deliverables
The proposal shall clearly confirm that the following deliverables will be provided by the selected
engineering firm as part of the scope:
Complete Structural Design Drawings: Detailed structural drawings for the foundation,
modules, and assembled building. This includes: foundation layout and pier details; plan
and section drawings of the modules (showing floor framing, wall framing, roof framing,
embedded SIP details); connection details for all module interfaces (with callouts for
fasteners, plates, etc.); lifting hardware placement; any required bracing or special
construction details. Drawings should be of construction document quality, suitable for
permit submission and for use by builders in the factory and field. All drawings must be in
SI units and follow local drafting standards. The set should also identify key specifications
(e.g. material grades of timber, steel plate thicknesses, SIP panel composition, etc.).
Structural Calculations and Analysis Report: A comprehensive calculation package
demonstrating that the design meets all applicable codes and the requirements of this
RFP. The report should include design load assumptions (with reference to Ukrainian
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
46
code values used), calculation of member sizes (hand calcs or software output for timber
beams, columns, etc.), connection design calculations (showing capacity vs demand for
bolts, screws, splines, etc.), foundation bearing checks, and deflection checks. Include a
global analysis of the building for lateral loads (wind/seismic) to show drifts and
distribution of forces to shear walls. If structural analysis software is used (e.g. FEM
modeling of the module), provide a summary of the model and key results. The
calculations must be in or translated to English (for review) and ultimately a set may need
to be in Ukrainian for local approval – the firm should be prepared to provide calculations
in Ukrainian if required by the expertise examination.
Bill of Materials / Specifications: A preliminary bill of primary structural materials (e.g.
quantity and size of 8×8 timbers, type and thickness of SIP skins and insulation, steel
connectors, etc.). Also provide material specifications including strength grades (e.g.
timber grade C24 or equivalent, plywood or MgO board specs, foam insulation type and
compressive strength, concrete strength for piers, steel grade S355 or similar for plates).
This ensures the design is clear on what materials are to be used. If there are any
proprietary components (special panel connectors, etc.), list them or provide a
performance spec.
Installation and Assembly Notes: Although the contractor will ultimately be responsible
for means and methods, the structural drawings or a separate document should include
notes on the assembly sequence and any special precautions. For example, indicate the
required curing time for pier concrete (if cast-in-place) before module placement, the
sequence of connecting modules (e.g. “install spline X then bolt Y”), and any temporary
supports needed (e.g. “leave transport bracing in place until module is secured to
adjacent module and foundation”). If the engineer has recommendations for jigs or tools
to aid assembly, include those suggestions. The aim is to convey the design intent such
that the modular building can be erected without guesswork.
Quality Assurance and Testing Plan (if applicable): If any innovative or unorthodox
structural solutions are used (such as a new type of SIP connection), the proposal should
mention any testing or mock-ups the engineer believes are necessary (e.g. prototype load
testing of a floor panel, or on-site proof testing of a connection). While not mandatory,
including a plan for how the structural system’s performance will be verified (through
calculations, or testing, or inspections at critical points) adds confidence. The engineer will
also be expected to liaise with the project team during fabrication and construction to
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
47
answer RFIs and adapt the design if needed; proposals can mention this as part of their
services.
Schedule: A timeline for deliverables after contract award. We expect a preliminary
design review (30% submission) to occur within [X] weeks of award, a 90% draft of
drawings and calcs by [Y] weeks, and final stamped deliverables by [Z] weeks, aligned
with the project’s construction schedule. The proposal should confirm the team’s ability to
meet an aggressive design timeline to enable fabrication to start on schedule.
Proposal Submission Requirements
Interested structural engineering firms or individuals should submit a proposal that includes the
following:
Technical Approach: Describe how you will tackle the structural design for this project.
Demonstrate understanding of the scope by briefly highlighting key challenges and your
proposed solutions or methods for each (foundation, SIP floors, connections, etc.). You do
not need to present a final design, but we will evaluate your grasp of the project
requirements and any initial ideas or innovations you propose.
Experience and Qualifications: Provide relevant experience, especially any projects
involving modular construction, SIP panels, or timber framing. Experience with
cold-climate design and Ukrainian code compliance is highly desirable. List the key team
members, their qualifications, and roles. The lead engineer must be licensed in Ukraine
(provide proof of licensure) and ideally have experience getting projects approved under
DBN standards.
Work Plan and Schedule: Outline your plan for executing the work and delivering the
required documents. Include a schedule with major milestones (design development,
calculations, draft outputs, final issue). Note if any tasks (like modeling, detailing) will be
subcontracted or need input from others (e.g. geotechnical consultant for soil
parameters).
Fee Proposal: Provide your fee for the scope of work, broken down by major tasks or
phases if applicable. Also indicate any assumptions or exclusions in your fee (e.g. number
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
48
of revision cycles included, site visits, etc.). Since cost efficiency is important to affordable
housing, competitive and transparent pricing will be considered.
References: (optional) You may include references or case studies of past projects that
are similar, including contact information for clients, to verify performance.
Submission Details: Proposals should be submitted in English (with Ukrainian translation
optional for technical sections). All proposals must be received by [Date] via [Submission
method, e.g. email or portal]. Any questions regarding this RFP should be directed to
[Contact Person] at [Contact Information] by [Q&A deadline date]. Answers will be
shared with all bidders.
Evaluation: Proposals will be evaluated based on technical merit (depth of understanding and
soundness of approach), team experience, ability to meet schedule, and cost. The Owner
reserves the right to negotiate scope and fee with the top-ranked firm.
We look forward to receiving your proposal for these structural engineering services. Together,
we aim to deliver a safe, innovative, and cost-effective housing solution for Ukraine’s cold climate
needs. Please ensure your submission addresses all the points outlined in this RFP to facilitate a
fair evaluation.
Thank you for your interest in this project.
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
49
Internal Notes:
LumberFoundationDiaphramC.py
import numpy as np
import matplotlib.pyplot as plt
# Material properties
# Wood (Southern Pine, No.1 grade - typical
structural lumber)
E_wood = 1.6e6 # Modulus of elasticity (psi)
Fb_wood = 1100 # Allowable bending stress
(psi)
# Steel (A36)
E_steel = 29.0e6 # Modulus of elasticity
(psi)
Fb_steel = 22000 # Allowable bending
stress (psi)
# Member properties
# 8x8 Wood (actual dimensions 7.25"×7.25")
width_wood = 7.25 # inches
height_wood = 7.25 # inches
I_wood = (width_wood * height_wood**3) /
12 # moment of inertia (in^4)
S_wood = I_wood / (height_wood / 2) #
section modulus (in^3)
# 8x8 HSS Steel Tube (8"×8"×3/8" wall)
I_steel = 75.0 # moment of inertia (in^4) for
typical 8x8x3/8 HSS
S_steel = 18.7 # section modulus (in^3) for
typical 8x8x3/8 HSS
# Module dimensions
module_width = 25 # feet (each module
width)
total_length = 50 # feet (two modules
joined)
# Loading conditions
live_load = 40 # psf
dead_load = 10 # psf
total_load = live_load + dead_load # psf
# Convert to load per linear foot for a 1-foot
wide strip
w_linear = total_load # plf (pounds per
linear foot)
# Deflection limits
deflection_limit_ratio = 240 # L/240 is
standard for residential floors
# Function to calculate simple beam
deflection and stress
def calculate_beam_performance(span_ft, I,
S, E, w):
"""
Calculate beam performance metrics for a
simply supported beam
Args:
span_ft: Span length in feet
I: Moment of inertia in in^4
S: Section modulus in in^3
E: Modulus of elasticity in psi
w: Uniform load in pounds per linear
foot
Returns:
Dictionary with calculated values
"""
span_in = span_ft * 12
# Maximum moment (in-lb)
max_moment = (w * span_ft**2 * 12) / 8
# Maximum stress (psi)
max_stress = max_moment / S
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
50
# Maximum deflection (inches)
max_deflection = (5 * w * span_in**4) /
(384 * E * I)
# Deflection limit (inches)
deflection_limit = span_in /
deflection_limit_ratio
return {
"span_ft": span_ft,
"max_moment": max_moment,
"max_stress": max_stress,
"max_deflection": max_deflection,
"deflection_limit": deflection_limit,
"deflection_ratio": max_deflection /
deflection_limit
}
# Display header and material properties
print("STRUCTURAL ANALYSIS: 8\"×8\"
WOOD FOR JOINED MODULES")
print("=" * 80)
print(f"Configuration: Two 25-foot modules
joined to create 50-foot apartment")
print(f"Total Design Load: {total_load} psf
({live_load} psf live + {dead_load} psf dead)")
print(f"Deflection Limit:
L/{deflection_limit_ratio} (Residential
Standard)")
print("")
# Member properties summary
print("MEMBER PROPERTIES:")
print("-" * 80)
print(f"8\"×8\" Wood (actual dimensions:
{width_wood}\"×{height_wood}\")")
print(f" - Moment of Inertia (I): {I_wood:.2f}
in^4")
print(f" - Section Modulus (S): {S_wood:.2f}
in^3")
print(f" - Modulus of Elasticity (E): {E_wood:,}
psi")
print(f" - Allowable Bending Stress:
{Fb_wood:,} psi")
print("")
# Analysis of different pier configurations
# Important: The modules are separate at 25
feet, so we analyze each module
independently
print("ANALYSIS OF EACH 25-FOOT
MODULE:")
print("-" * 80)
print("Configuration A: 3 piers per module
(corners + midpoint)")
span_3_piers = 25 / 2 # = 12.5 feet between
piers
result_3_piers =
calculate_beam_performance(span_3_piers,
I_wood, S_wood, E_wood, w_linear)
print(f"- Pier spacing: {span_3_piers:.2f}
feet")
print(f"- Deflection:
{result_3_piers['max_deflection']:.3f} inches
(Limit: {result_3_piers['deflection_limit']:.3f})")
print(f"- Deflection Ratio:
{result_3_piers['deflection_ratio']:.2f} (L/240)
{'PASS' if result_3_piers['deflection_ratio'] <=
1.0 else 'FAIL'}")
print(f"- Stress:
{result_3_piers['max_stress']:.1f} psi (Limit:
{Fb_wood:,} psi)")
print(f"- Stress Ratio:
{result_3_piers['max_stress']/Fb_wood:.2f}
{'PASS' if
result_3_piers['max_stress']/Fb_wood <= 1.0
else 'FAIL'}")
print("\nConfiguration B: 4 piers per module
(corners + two intermediate)")
span_4_piers = 25 / 3 # = 8.33 feet between
piers
result_4_piers =
calculate_beam_performance(span_4_piers,
I_wood, S_wood, E_wood, w_linear)
print(f"- Pier spacing: {span_4_piers:.2f}
feet")
print(f"- Deflection:
{result_4_piers['max_deflection']:.3f} inches
(Limit: {result_4_piers['deflection_limit']:.3f})")
print(f"- Deflection Ratio:
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
51
{result_4_piers['deflection_ratio']:.2f} (L/240)
{'PASS' if result_4_piers['deflection_ratio'] <=
1.0 else 'FAIL'}")
print(f"- Stress:
{result_4_piers['max_stress']:.1f} psi (Limit:
{Fb_wood:,} psi)")
print(f"- Stress Ratio:
{result_4_piers['max_stress']/Fb_wood:.2f}
{'PASS' if
result_4_piers['max_stress']/Fb_wood <= 1.0
else 'FAIL'}")
print("\nConfiguration C: 5 piers per module
(every 6.25 feet)")
span_5_piers = 25 / 4 # = 6.25 feet
between piers
result_5_piers =
calculate_beam_performance(span_5_piers,
I_wood, S_wood, E_wood, w_linear)
print(f"- Pier spacing: {span_5_piers:.2f}
feet")
print(f"- Deflection:
{result_5_piers['max_deflection']:.3f} inches
(Limit: {result_5_piers['deflection_limit']:.3f})")
print(f"- Deflection Ratio:
{result_5_piers['deflection_ratio']:.2f} (L/240)
{'PASS' if result_5_piers['deflection_ratio'] <=
1.0 else 'FAIL'}")
print(f"- Stress:
{result_5_piers['max_stress']:.1f} psi (Limit:
{Fb_wood:,} psi)")
print(f"- Stress Ratio:
{result_5_piers['max_stress']/Fb_wood:.2f}
{'PASS' if
result_5_piers['max_stress']/Fb_wood <= 1.0
else 'FAIL'}")
# Visual comparison of configurations
plt.figure(figsize=(14, 8))
# Create x-axis for plotting deflected shapes
x_values = np.linspace(0, 1, 100)
# Plot deflected shapes for each
configuration
spans = {
"3 piers (12.5-ft spans)": span_3_piers,
"4 piers (8.33-ft spans)": span_4_piers,
"5 piers (6.25-ft spans)": span_5_piers
}
colors = {
"3 piers (12.5-ft spans)": 'r',
"4 piers (8.33-ft spans)": 'b',
"5 piers (6.25-ft spans)": 'g'
}
# Function to plot module with given number
of piers
def plot_module(start_x, spans, color,
num_spans):
for i in range(num_spans):
position = start_x + i * spans
# Get deflection values
result =
calculate_beam_performance(spans,
I_wood, S_wood, E_wood, w_linear)
max_defl = result["max_deflection"]
# Scale deflection for visualization
(exaggerate for visibility)
y_values = -max_defl * 4 * x_values * (1 -
x_values)
# Plot deflected shape
plt.plot(position + x_values * spans,
y_values, color=color)
# Plot piers
if i == 0:
plt.plot([position, position], [-0.05,
0.05], 'ko', markersize=8)
# Plot last pier
plt.plot([start_x + num_spans * spans,
start_x + num_spans * spans],
[-0.05, 0.05], 'ko', markersize=8)
# Plot first module (0-25 feet)
for label, span in spans.items():
num_spans = int(25 / span)
plot_module(0, span, colors[label],
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
52
num_spans)
# Plot second module (25-50 feet)
for label, span in spans.items():
num_spans = int(25 / span)
plot_module(25, span, colors[label],
num_spans)
# Module connection line
plt.axvline(x=25, color='black', linestyle='-',
linewidth=2, label='Module Junction')
# Add deflection limit lines and legends
plt.axhline(y=-result_3_piers["deflection_limit
"], color='r', linestyle='--', alpha=0.7,
label=f"L/240 limit for 12.5-ft span
({result_3_piers['deflection_limit']:.3f}\")")
plt.axhline(y=-result_4_piers["deflection_limit
"], color='b', linestyle='--', alpha=0.7,
label=f"L/240 limit for 8.33-ft span
({result_4_piers['deflection_limit']:.3f}\")")
plt.axhline(y=-result_5_piers["deflection_limit
"], color='g', linestyle='--', alpha=0.7,
label=f"L/240 limit for 6.25-ft span
({result_5_piers['deflection_limit']:.3f}\")")
plt.axhline(y=0, color='black', linestyle='-',
alpha=0.3)
plt.title("Deflection Comparison for Two
Joined 25-foot Modules (50-foot total
length)")
plt.xlabel("Position along building (feet)")
plt.ylabel("Deflection (inches)")
plt.grid(True, linestyle='--', alpha=0.7)
plt.legend(loc="lower center")
plt.gca().invert_yaxis() # Invert y-axis so
deflection shows downward
# Add annotations for total pier counts
plt.annotate("Total piers with 3-pier config: 5
piers (including shared center)",
xy=(5,
-result_3_piers["max_deflection"]), xytext=(5,
-0.6),
arrowprops=dict(facecolor='red',
shrink=0.05), color='red')
plt.annotate("Total piers with 4-pier config: 7
piers (including shared center)",
xy=(15,
-result_4_piers["max_deflection"]),
xytext=(15, -0.4),
arrowprops=dict(facecolor='blue',
shrink=0.05), color='blue')
plt.tight_layout()
# Junction analysis
print("\nMODULE JUNCTION ANALYSIS:")
print("-" * 80)
print("At the junction of the two modules
(25-foot mark):")
print("- A shared pier supports both
modules")
print("- Each module behaves structurally
independent of the other")
print("- The junction does not affect the
deflection calculations")
# Practical recommendations
print("\nRECOMMENDED PIER
CONFIGURATION:")
print("-" * 80)
if result_4_piers["deflection_ratio"] <= 1.0:
print("OPTION 1: 4 piers per module (7
piers total for joined modules)")
print(f"- Span between piers:
{span_4_piers:.2f} feet")
print(f"- Deflection ratio:
{result_4_piers['deflection_ratio']:.2f} (PASS)")
print(f"- Safety factor:
{1/result_4_piers['deflection_ratio']:.1f}×")
print("- Pier locations: corners, junction,
and one intermediate pier in each half")
print("- Total piers required: 7 (including
shared pier at junction)")
if result_3_piers["deflection_ratio"] <= 1.0:
print("\nOPTION 2: 3 piers per module (5
piers total for joined modules)")
print(f"- Span between piers:
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com
Fully Integrated Quadruplex Modular Housing
53
{span_3_piers:.2f} feet")
print(f"- Deflection ratio:
{result_3_piers['deflection_ratio']:.2f} (PASS)")
print(f"- Safety factor:
{1/result_3_piers['deflection_ratio']:.1f}×")
print("- Pier locations: corners, junction,
and midpoint of each module")
print("- Total piers required: 5 (including
shared pier at junction)")
else:
print("3 piers per module is NOT
RECOMMENDED - exceeds deflection limits")
# Overall conclusion
print("\nCONCLUSION:")
print("-" * 80)
print("For two 25-foot modules joined to
create a 50-foot apartment:")
if result_4_piers["deflection_ratio"] <= 1.0:
print("1. The 8\"×8\" wood beam WILL work
as a substitute for steel with:")
print(f" - 4 piers per module
({span_4_piers:.2f}-foot spans)")
print(f" - Total of 7 piers for the full
50-foot length")
print(f" - Deflection well within L/240
limit")
print(f" - Stress at only
{result_4_piers['max_stress']/Fb_wood*100:.1
f}% of allowable")
if result_3_piers["deflection_ratio"] <= 1.0:
print("\n2. If L/240 compliance is
confirmed by actual testing, a 3-pier
configuration may be acceptable:")
print(f" - 3 piers per module
({span_3_piers:.2f}-foot spans)")
print(f" - Total of 5 piers for the full
50-foot length")
print(f" - Provides some safety margin for
deflection")
else:
print("\n2. A 3-pier configuration is NOT
recommended as it exceeds L/240
deflection limits")
print("\nRECOMMENDATION: Use the 4-pier
configuration (7 piers total) for optimal
structural performance and code
compliance.")
________________________________________________
© North Star Group, Inc. 2025 All rights reserved.
19901 Quail Circle
Fairhope AL 36532
701-770-9118
michaelh@nsgia.com